So I put the BBQ steel in the "back" of the canister, knowing that I would use that end as the handle of my knife and keep it away from the cutting edge. But I did know that the powdered steel I was using in my canister was good steel. I didn’t know what was high carbon (good steel) and what was mild (shitty steel). I began filling my can with whiteout and harvesting steel from the BBQ. That would have been too easy! So, canister damascus seemed to be the best route. And now we can be confident that if anyone needs some historical, hand forged blades, we’ve got them covered.Upon seeing the BBQ, my first thought was, "Damn I really hope that spit bar is high carbon, I could easily take that 1/2" round and make a great knife out of it." Of course it wasn't. It’s truly fascinating to watch and Doug gets a lot of screen time. If anyone wants to watch the episode look for Episode 7 of Season 8 of Forged in Fire on the History Channel. The best part of the experience? Well the $10,000 wasn’t bad, but says Doug, “The other finalist on the show has now become a good friend and we’re both teaching each other new forging techniques – for instance, he showed me how to make a tomahawk head. And that’s pretty much what happens on the show.” I’m given a retail display design, and then I have to figure out how to make a working replica of it from scratch, often on a really tight timeline. As Doug put it, “Sure, it was a forging challenge, but at its heart it was really about problem solving. In round one, the four contestants had to forge a meat cleaver, not from a nice piece of flattened steel, but from three fat, cylindrical meat hook handles that had to be smashed and welded together into a single workable piece of metal. How does it relate to his job? To answer this question, we have to go back to the first of the three forging challenges Doug faced on the show. From there an endless series of Youtube videos taught him the rest. Instead, he decided to forge his own hunting knife and he built his own forge at his Mt. Now for most of us the solution would probably be an attempt to re-sharpen it, or maybe buying a new and better knife. According to Doug, his inspiration was a dull hunting knife. But it wasn’t until later that Doug finally got into it himself. How did he get into it? Doug says, one of his uncles introduced him to smithing when he was young. And lucky for you, Doug took the time to answer them. How in the world did Doug get into hand forging blades? Where does he forge them? Does forging blades help Doug with his job building retail display prototypes? What was the best part of being on the show? Good questions. Now at this point, we know that you’re asking yourself a bunch of questions. And each episode pits four contestants against each other in a series of three forging challenges – with one contestant getting bumped after each challenge. The show is all about hand forged, historical blades – knives, sword, axes, maybe an occasional kitchen knife thrown in. I focus on one thing – forging blades.”ĭoug and His Maguro Bocho (the show kept it to display on its wall of blades)Īnd it’s that specialty that drew the interest of the History Channel’s Forged in Fire show. “A black smith,” says Doug, “knows how to make a variety of things out of steel and iron – like wrought iron gates for instance. – as it’s known in the vernacular – a world-class “blade smith.” Is that the same as a blacksmith? Not according to Doug. – our retail shop manager – won $10,000 by hand forging a Massive Maguro Bocho – basically a giant tuna knife that looks pretty much like a katana or Japanese Samurai sword (see photos). Specifically, the January 6th episode of the History Channel’s “Forged in Fire” show. So well hidden in fact, we only found out about it by watching TV. Even creating cool digital and electro-mechanical interactives.īut apparently, we have another hidden area of expertise. Designing retail displays and environments. Designing and fabricating tradeshow exhibits, lobbies and showrooms. As a company, we have expertise in a lot of areas.
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